Waterproof Electrical Connectors

Rubber Molded Connector with Integral Gripper is a waterproof electrical connector specifically produced for the sewer and waste-water industries. It is a variation of the standard Rubber Molded waterproof electrical connector range but incorporates a grippable serration allowing for handling and unplugging in slippery and wet conditions.

Rubber Molded Series typically consists of an in-line female neoprene connector mated to a glass reinforced epoxy (XS) bulkhead connector. Various sizes are available ranging from single contact connectors up through 12 contact connectors. Most are available with pins and sockets reversed to help prevent mismating of connectors, which otherwise look identical. This also allows for socket type contacts in a connector where there is a possibility of a “power-on” situation. Many of the bulkhead type connectors are available in 316 Stainless Steel, and can also be manufactured of any of the exotic metals. Male in-line connectors round out the series allowing for in-line mated sets not requiring bulkhead penetration. In addition, the WOC (without cable) type connectors allow for field installation in the event that a connector is damaged while at sea and needs replacing, or for long cable lengths that make cable transportation cost prohibitive.

The time proved Rubber Molded Series is one of our most inexpensive lines and has been used on all types of underwater instrumentation including underwater lighting, communications, ROV’s, thermistor arrays, hydrophone arrays, and all types of sonar systems. The contacts are gold plated per ASTM-B-488 and the series is rated up to 20,000 psi in a mated condition. These connectors have a longer track record in the subsea industry than any others dating back to the 1950’s.

Key Features

•4 connector sizes

•Up to 12 contacts

•Up to 20,000 psi

•Up to 600 VDC (on standard cable)

•Up to 300 amps

•Neoprene, Glass Reinforced Epoxy, Stainless Steel, Delrin® (DuPont trademark for Resin)

•SO cable as standard

•Typical uses; Lights, cameras, swimming pool lighting & ROV’s

KEY FEATURES

•Easy mate and demate even with wet and contaminated hands

•Small in size

•Inexpensive

•Ideally suited for the sewer and water treatment industries

•Various sizes available from single contact up to 12 contacts

•Available with pins and sockets reversed to avoid mismating

DESIGN SPECIFICATIONS

•Max working pressure 20,000psi (mated)

•Temperature rating up to 60°

•Voltage rating 600 VDC – contact factory for higher voltage requirements

•Current rating – dependent upon cable requirements

APPLICATIONS

•Sewer inspection

•Underwater lighting

•Communications

•ROV’s

•Thermistor arrays

•Hydrophone arrays

•All types of sonar systems

 

Waterproof electrical connectors

Article Source: http://EzineArticles.com/7513581

How useful custom cable assemblies are?

Whenever you are dealing with a complex application and standard cable is falling short, then the custom cable assemblies or custom connectors is the right solution for you. The right custom cable assemblies and custom connectors are essential for any application requiring cable assemblies, whether it is for setting up a home theatre system or an industrial application.  Most custom cable assemblies are application specific.

Benefits of custom cable assemblies

Accuracy

Custom connectors and custom cable assemblies are manufactured as per the specifications in the design. This makes their application extremely precise to fit into the tolerance level detailed for the assembly.

Flexibility

As per the requirement of the project, the length of each cable can be manufactured exactly. This makes the set up clean without any need to hide additional cables and wires.

Accountability

The person who usually works with the custom cable assemblies will have a closer association with the cable manufacturer. Therefore the manufacturer is accountable for the quality and standard of the cables that have been ordered, as well as ensures that the set up is functional as desired.

Saves time

Custom connectors and custom cable assemblies saves the time which would have otherwise been spent struggling with making standard cables fit the needs of the application. Few of the hurdles like cable length, connector ends, and resistance of cables, faulty cables and mismatch of the specification can all be eliminated by just ordering custom cables assemblies.

These Harsh environment connectors possibly extended temperature ranges with the addition of UV (ultra-violet) resistance for plastic. The following are typical environmental concerns:

• Dustproof
• Moisture and Spray resistant
• Water submersion and depth
• Temperature Range
• Fluids
• Gas Environments
• Pressure
• Shielding
• UV
• Radiation
• Extended Life

For harsh environment connector selecting the correct combination of protective features requires careful examination of the application that the connector is being designed into. It completely depends on the connector design, after which the plastic materials are typically glass filled for strength or no glass (neat) because of needed flexibility for cable clamp fingers or coupling rings. There are different types of harsh environment connectors ranging from plastic to metal, round and rectangular, single through multiple conductors, and covering a variety of special environments.

How you should choose the right custom cable assemblies for you?

Custom connectors are an electro-mechanical device that will connect the audio cable with the output device. In the market, there is a variety of connector’s available and each serves a unique purpose. One can buy custom connectors and harsh environment connectors, available for different professional and consumer audio devices at different prices for different quality levels. Usually, these connectors are identified with the kind of signal they are used to transmit. It is important that you should have basic knowledge about connectors to ensure their efficient use.

Custom cable assemblies

You must probably know the benefit of the custom cable assemblies; it is the ease of connecting and disconnecting equipment or system either for repair or replacement. To create a successful assembly design, consider the following:

 

• First thing to choose the cable is the requirement for usage and environment, which can be either extreme or hazardous. For these custom cable assemblies, among various other variables environment sets the tone. You will need different features and the number of conductors.
• Now it’s the time to choose the right custom connectors or harsh environment connectors for you. You should pick the connector series which will be the best for your application. The connector distributor with in-house cable design and assemblies capabilities wills the perfect choice as it will provide you with a custom end-to-end solution.
• Your custom connectors or harsh environment connectors and the custom cable assemblies need to be secured and protected. These features will provide you with the strain relief between the connectors and cables.

 

With so many connection options, it can be difficult to determine which custom connectors are best suited for a specific application. The performance of the connector can be affected by pressure, temperature, chemical type and concentration as well as the operating environment. You can achieve better performance and sealing results by understanding your application requirements and selecting the correct connector type, which are the custom connectors or harsh environment connectors. When a project calls for a custom solution, quality should not be compromised. In fact, it is of utmost importance. The custom connectors need to comply with industry standards, as well as meet the customs need.

Also, consider cost and lead time, because these affect the result. Generally, a vertically integrated connector manufacturer has the ability to produce all components internally therefore eliminating the dependency on third party restrictions and can deliver a sound solution from the first try.

How useful these custom connectors are?

As we all know that there are so many products available for the custom connectors, custom cable assemblies or for the harsh environment connectors. Even if it has to be for the extreme environment, the demand is growing for the power, signal, and data to be made available. These cables will provide the connectivity and have to work reliably under tough conditions, like, inside the heavy machinery, exposed to outdoor elements or even underwater. The most common points for potential damage in any electrical system is any place where these cables get plugged in – the connectors.

The question is what do these engineers do whenever they are in need of these custom connectors?

Custom connectors

You should be aware that the right custom cable assemblies can add significant device value. As these custom connectors are allowing today’s devices to be smaller, more reliable, more user-friendly, and more attractive.

Proper cable assembly is critical to realize the benefits of the custom connector technology. Our special tooling and specialized technicians always ensure that your job is done to precision.

We design and build custom electro-mechanical connecting devices to solve all our customer problems. After receiving the basic parameters of the application, our staff provides the best design solution at the lowest overall cost.

Due to our unique manufacturing and tooling methods, custom work is less expensive than one might imagine. Whether it’s a light-duty circuit board application or a heavy-duty hard-wiring problem, send custom connector your requirements and we’ll design the product to fit your need.

We welcome inquiries for standard items as well as custom designed and manufactured products to satisfy specific applications.

Harsh environment connectors

Harsh environment connectors are designed by the experts, for extreme environments where technology is being pushed to new frontiers.

Things that play an important role in the creation of a truly rugged and reliable connector are: shape of the connector, thread pattern or mating mechanism and positioning of pins also. Custom connectors allow for better ease of engagement and disengagement as well as capacity for a wider variety of contacts and voltages. These custom connectors are also easier to seal and less likely to wear or break, and an intelligent ‘scoop proof’ design can avoid damage to the pins if the connector is not mated.

You design an entirely new custom cable assembly solution or updating existing designs, we offer quality, attention to detail, and exceptional customer support. We can also customize off-the-shelf cables or create entirely new cable designs to meet the individual needs of each application.

High-quality pogo pin connectors: a short introduction

The availability of highly reliable and proven connector technologies Pogo Pins provides you with the interconnect solution for many demanding applications. Pogo pins connectors and custom waterproof connectors (also known as spring loaded terminals) consist of a pin, barrel and steel spring with or without an insulator carrier. They are used in many industries across a wide range of applications, making a secure and high-reliability connection. It is customizable to meet specific stroke lengths, heights and electrical capabilities.

The waterproof connectors feature press-fit and O-ring assemblies, offering IPx7-level waterproof protection for portable devices in harsh environments.

Pogo pins

Pogo pins are mostly used to establish a connection between two printed circuit boards. The pogo pins will usually take the form of a slender cylinder containing two sharp, spring-loaded pins. These pins are pressed between two electronic circuits, the sharp points at each end of the pogo pin connectors make secure contacts with the two circuits and thereby connects them together. Generally, these pins are applied in the precision connection inside the electronics products such as mobile phones, communication devices, automotive, medical devices, aerospace devices and so on.

Waterproof connectors

Our patented waterproof connectors are rated IPX7 waterproof.  These spring-loaded pins are purely press-fitted to the housing without using any waterproof sealant or waterproof sheet. The waterproof connectors through this method can be manufactured at a fraction of the cost of other traditional waterproof connector manufacturing methods.    

100% custom connectors

All spring loaded pins are custom manufactured specifically for the project at hand.  This will allow the complete control over the design including Gold (Au) over Nickel (Ni) coating thicknesses to be specified according to specific project requirements.

Features and benefits

• Corrects the connection between uneven surfaces and satisfies high vibration connection requirements
• Increased durability for heavy duty applications
• Highly customizable
• Low cost and easily integrated

The pogo pins and waterproof connectors are best suitable for the overall system stability and reliable application for all the special requirements. A waterproof connector and pogo pin connector is a great solution to connect portable and electrical devices in a rigid or wet environment. Our connectors are always made with precision and suitability, can be used as interconnecting components for phones, radio system, medical and electronic instruments.

An introduction to Pogo pins, waterproof and the custom connectors

Pogo pins and custom waterproof connectors (also known as spring loaded terminals) consists of a pin, barrel and steel spring with or without an insulator carrier. They are used in many industries across a wide range of applications, making a secure and high-reliability connection. It is customizable to meet specific stroke lengths, heights and electrical capabilities.

These pogo pins are a reliable custom connector which are used in modern connectivity. To connect portable and electrical devices in a rigid or wet environment, waterproof or custom made pogo pin will be a great solution. Our connectors are made with precision and suitability, which can be used as interconnecting components for phones, radio system, medical and electronic instruments.

A fully encapsulated pogo pin with rubber seal provides high durability instead of its neat and fragile look. These multipurpose pins are made of excellent quality material and can also be used in the moist surface. These custom connectors can be used for various applications and are always in demand.

The features and benefits

• Corrects the connection between uneven surfaces and satisfies high vibration connection requirements
• Increased durability for heavy duty applications
• Highly customizable
• Low cost and easily integrated

Applications

•  Medical equipment
•  Mobile communication devices (cell phones, antennas)
•  Digital cameras
•  POS terminals
•  Barcode scanners
•  Touch screen applications
•   Automotive (GPS charging, GPS docking, cradles)
• Wearable device

The custom connector or pogo pin is more feasible as compared to the standard connector, for its accuracy and advanced protection for all the electrical devices. Poor connection is the common problem found in most of the standard spring loaded connectors and socket. For an uninterrupted and consistent connection, an effective mating solution is provided with an inbuilt magnet inside the pin. These pins can be easily integrated into various complex systems, like –SLC, PCB, multi-board, assembly panels.

Our pogo pins and waterproof custom connectors are best suitable for overall system stability and reliable application for all the special requirements. A waterproof custom connector is a great solution to connect portable and electrical devices in a rigid or wet environment. Our connectors are always made with precision and suitability, can be used as interconnecting components for phones, radio system, medical and electronic instruments.

How you can choose the right custom connector for you?

Adam Tech Pogo pins and waterproof custom connectors (also known as spring loaded terminals) consist of a pin, barrel, and steel spring with or without an insulator carrier. They are used in many industries across a wide range of applications and they make a secure and high-reliability connection. It is highly customizable to meet specific stroke lengths, heights, and electrical capabilities.

Features and Benefits:

• It corrects connection between uneven surfaces and satisfies high vibration connection requirements
• Increased durability for heavy duty applications
• Highly Customizable
• Low Cost and Easily Integrated

Applications:

• Medical Equipment
• Mobile Communication Devices (cell phones, antennas)
• Digital Cameras
• POS Terminals
• Barcode Scanners
• Touch screen Applications
• Automotive (GPS Charging, GPS Docking, Cradles)
• Wearable device

Pogo Pins

Pogo pins are the device that is used to establish a connection between two printed circuit boards. This pin usually takes the form of a slender cylinder which contains two sharp, spring-loaded pins. It is mostly applied in the connection for electronics products such as mobile phones, communication devices, automotive, medical devices, aerospace devices and so on. As pogo pins are finely made still finished connectors are much lighter in weight as compared. small in size and exquisite in look when it’s applied in a precision connector. Each Pogo Pins is precision machined to ensure a high quality, low resistance, compliant connector giving it the edge over other technologies.

Custom connector or pogo pin are more viable than the standard connector for its accuracy and advanced protection for electrical devices. A damaged or poor connection is a common problem found in most standard spring loaded connectors and sockets. For an uninterrupted and consistent connection, an effective mating solution is provided with an inbuilt magnet inside the pin.

 

A waterproof custom connector made is a great solution to connect portable & electrical devices in a rigid or wet environment. Our custom waterproof connectors made with precision and suitability, which can be used as interconnecting components for phones, radio system, medical and electronic instruments.

Custom connectors: Guide to build your own connectors

We manufacture a wide selection of low-cost custom connectors and waterproof connectors, exactly matching the customer’s specification by using UL approved connectors, wires and cables. Our production is done with the most updated equipment and processes with, providing you the highest level of the quality.

 

We offer waterproof connectors which are also known as spring-contact connectors. The spring contacts are either molded directly or special seals are used to seal it. We can even customize the connectors to match the pitch, pin count and the case size. We offer connectors as individual plugs for installation in a terminal device or as a complete solution with the cable assembly and housing.. Spring contacts have a long life and are space-saving compared to conventional connectors and provide good performance in high-frequency applications.
These connectors are used, for example, in the navigation systems for outdoor use, waterproof smartwatches and industrial machines. They come in different sizes and shapes as per the customer’s requirement.

Pogo pin connectors are the approaching contact in the big application as well as small applications. Sometimes they are used as a single point of contact or else used in the cluster form. In data transformation process data security is required and in that various majors are used from waterproofing to coaxial connection.  With this connecting assembly, you can build connection in remote as well as urban location. In commercial or manufacturing settings, pogo pins are usually used to transfer data with software technology. The basic functionalities of the custom connectors are data transformation, connectivity, and data security.

Pogo pin connectors consist of a pin, barrel, and steel spring with or without an insulator carrier. They are used in many different industries across a wide range of applications to make a secure, high-reliability connection.

Either modify or design from start          

Modifying

You can mark the drawings you have with whatever changes you want to make. Our team will engage them with you and after going through the drawings they will give you the proper feedback for the same.

Designing from start

You can also provide us with the preliminary sketches/drawings, that you have completed yourself already.

If you did not create any design, don’t worry, tell us and we will design it for you and incorporate our suggestions if we have any.

Understanding different types of connectors: Waterproof, custom and PCB

You can save time by creating your own custom connectors and then use them whenever you want. You can simply customize a connector line, line end or jumpstyle and then save your custom connector to your favorite stencil. Now use this custom connector as a new default connector.

Connectors can be defined as the electromechanical devices that will connect the audio cables with the output device. Each variety of connector available in the market serves its unique purpose. Connectors are available in a variety of shapes, sizes, complexities and quality levels.

There are different connectors like waterproof, custom and PCB connectors. Connectors can perform many functions in a variety of applications, from the military and space to medical equipment and consumer electronics. However, what matters most is that: they connect. They provide an inline disconnect within a circuit. They will come in different sizes and shapes as needed so anyone can find the perfect connector for their needs.

Waterproof connectors

Waterproof connectors are specially designed with sealing O-rings to prevent the water ingress. They are suitable for both the outdoor and indoor harsh environment, including, wireless antennas, radio equipment or outdoor sensors. These are also referred sometimes as watertight and are available in 2 categories: panel sealed and totally sealed. These ordinary connectors need to be manually welded.

PCB connectors

A PCB connector is also called as ‘Printed Circuit Board’. The term PCB Connector refers to the basic multi-pin connection system, typically in a rectangular layout. These connectors provide exceptional performance in both the low-voltage differential signaling (LVDS) and embedded Display Port (eDP) applications. These are mounted on the PCB and are typically used to transfer the signals or power from one PCB to another or to transfer to or from the PCB from another source within the unit.

Custom connectors

As we all know that one size never fits all and that’s when people go for customized ones. The same goes for custom connectors as these would perfectly suit your needs. We have a different scope of our product offering, especially which features our innovative connector designs and manufacturing capabilities that reduces cost and improves performance in a broad range of applications.

What you should know about cable assemblies and connectors?

Adam tech manufactures a wide selection of low cost custom cable assemblies, harsh environment connectors and PCB connectors. We utilize the most updated equipment’s and offer our customer’s the highest in the quality and reliability.

We manufacture the custom cable assemblies for any requirement and configuration. Why you should choose our custom cable assemblies because:

• We offer wide range of experience and capability
• We have the maximized process repeat-ability and reliability
• The product quality is superior
• Product cost is minimum
• On-time delivery

Custom cables are designed and manufactured as per the specifications. You can order an exact amount of cables accordingly.

The harsh environment connectors are designed with the material to withstand the fluctuating temperatures and maintain performance for long cycles. Harsh environment connectors need careful examination of the application they are going to be designed for. Whether in the traffic engineering, maritime environments or mobile phone applications, long transmission distances and environmental impact require special connector specifications.

The pcb connector are mounted or processed to a printed circuit board (PCB). Our Flexible Printed Cable (FPC) is ideal where the small centre line spacing makes larger wire-to-board interconnects impractical. The term pcb connector refers to the basic multi-pin connection system which is typically in a rectangular layout. A mating pair of pcb connectors will either be for board-to-board connections (also known as wire-to-board).

• The flexibility with free choice of conductor connection technology
• Long service life, thanks to fully developed contact geometries and surfaces
• Secure connection, thanks to innovative locking methods
• Thanks to the coding system as we get the protection against incorrect connection

Adam tech also offers magnetic Pogo pin cable assemblies and connectors. For you applications we can design custom magnetic assemblies and connectors. The magnetic pogo pin is a reliable unique solution to the popular medical devices and charging applications. We also offer a range of circular, USB/Ethernet cables and connectors to withstand harsh and water environment.