Understanding different types of connectors: Waterproof, custom and PCB

You can save time by creating your own custom connectors and then use them whenever you want. You can simply customize a connector line, line end or jumpstyle and then save your custom connector to your favorite stencil. Now use this custom connector as a new default connector.

Connectors can be defined as the electromechanical devices that will connect the audio cables with the output device. Each variety of connector available in the market serves its unique purpose. Connectors are available in a variety of shapes, sizes, complexities and quality levels.

There are different connectors like waterproof, custom and PCB connectors. Connectors can perform many functions in a variety of applications, from the military and space to medical equipment and consumer electronics. However, what matters most is that: they connect. They provide an inline disconnect within a circuit. They will come in different sizes and shapes as needed so anyone can find the perfect connector for their needs.

Waterproof connectors

Waterproof connectors are specially designed with sealing O-rings to prevent the water ingress. They are suitable for both the outdoor and indoor harsh environment, including, wireless antennas, radio equipment or outdoor sensors. These are also referred sometimes as watertight and are available in 2 categories: panel sealed and totally sealed. These ordinary connectors need to be manually welded.

PCB connectors

A PCB connector is also called as ‘Printed Circuit Board’. The term PCB Connector refers to the basic multi-pin connection system, typically in a rectangular layout. These connectors provide exceptional performance in both the low-voltage differential signaling (LVDS) and embedded Display Port (eDP) applications. These are mounted on the PCB and are typically used to transfer the signals or power from one PCB to another or to transfer to or from the PCB from another source within the unit.

Custom connectors

As we all know that one size never fits all and that’s when people go for customized ones. The same goes for custom connectors as these would perfectly suit your needs. We have a different scope of our product offering, especially which features our innovative connector designs and manufacturing capabilities that reduces cost and improves performance in a broad range of applications.

Benefits of Custom cable assemblies and Wide Range of Application

The manufacturing of custom cable assemblies requires top quality custom connectors to sustain in rigid weather & extreme temperatures. A harsh environment connectors can provide extraordinary performance which is designed to withstand weather shock or can be used at critical exposure of light or moisture. custom cable assemblies are essential in countless application which is custom made products designed & manufactured to meet both electrical & environmental demands.

Advantages of Custom Cable assemblies:

• Specialising right conductor material including the environment its used for, a custom cable assemblies can offer durability and flexible installation.
• A custom designed and manufactured according to accurate specifications can give precise fit & tolerance.
• For critical connections, a waterproof material bond of harsh environment connectors able to provide good IP rating between electrical components.
• Exposure to harsh weather, friction & corrosive chemical present at environment can do physical damage reduce the life span of the product. But custom connectors made of suitable materials to be application-specific & can last longer protecting against abrasion & environmental impact.
• Saves both of your time & money than any standard cable connectors, as custom cable assemblies can be used for myriad functions to transfer data or power between any combination of electrical components.
• Saves space by minimizing the use of bulky cables & equipment size at compact & minimal space for unmatched performance. Reduce spatial constraints for any type of connectors.
• Custom cable assemblies are made under strict observation & manufacturing process and tested electrical parameters, verified a number of times to ensure top quality & trusted performance.
• Harsh environment connectors are built to handle high load electrical capacities for electrical conductors, necessary temperature performance & tolerance against shock or vibration. To protect from mechanical failure, proper insulation and encapsulation between internal components made custom connectors to be prepared and operated under any environment.
• Custom assemblies have a certain degree of flex to be used in rigorous cable installation and rugged, critical areas where the operating temperature can be extreme.

Application of Custom Connectors:

Custom Cable Assemblies made of application-specific custom connectors to meet accurate, reliable & safe connection and transmission. Electrical components are critically connected with an assembly for conduction between switches, pc board and resistors etc. Harsh environment connectors are used for optical fiber during signal transfer, surveillance, and automated equipment.

Custom Connectors And Applications In Various Industrial Sectors

Custom connectors have been used in various industries for connecting and safety purposes. Industrial sectors like automobile, defense, energy, electronics, aviation, electrical, food, instrumentation, nuclear, medical, robotics, marine, pharmaceutical, railway, security, transportation, etc. all required custom connectors and cable assemblies on a large scale. These important interconnects ensure high safety and reliability of various operations. In dangerous industrial environments, harsh environment connectors are responsible for supporting huge operations with safety. So, in this post, let us know about how these connectors are useful in different industries.

 

Custom connectors in The Automotive Industry

There are in-car entertainment systems and power trains, which require these connectors. There is the requirement of tested and proven interconnects which should be engineered for vibrations, high tolerance, shocks, pressures, etc. They should give a weather-proof performance and perform heavy duty operations reliably. They should be resistant to high voltages, currents, etc.

Custom connectors in The Defense industry

In defense industry, there are different equipment and machinery used. Many times, soldiers have to perform live operations in harsh environments. There are different modernization programs in military functions which require strong, durable and reliable connectors. They need to be light-weight, rugged, temperature resistant, etc. for trustable military operations.

Custom connectors in The Instrumentation Industry

Design and testing of electronic equipment require these connectors in the instrumentation industry. They support data protection. Many applications require low and high voltage bearing connectors. The inter connectors must be designed for repeatable operations. They should bear the noises, gases, fluids, etc. to support various processes.

Custom connectors in The Food Industry

For maintaining safe, reliable, high-quality and efficient operations in the food-processing industries, the connectors, cables, pogo pins, etc. play a vital role. There are operations like pH metering and process monitoring in the food industry. For these, high-performance, shock resistant, long-lasting and small-sized connectors are required.

Custom connectors are used in many different industries and serve sensitive operations. Adam Tech is a world-class provider of various interconnects. The interconnects manufactured by them like connectors, assemblies, Pogo pins, etc. meet the required standards and certifications. They have distributors in most of the continents in the world which include North and South America, Asia, Middle East and Europe. High-quality, safety and reliability are the qualities of interconnects from Adam Tech.

Considerations While Buying Custom Connectors

Custom connectors and waterproof connectors have a variety of applications in many industries. There are many other interconnects like cable assemblies and pogo pins which are required on a large scale in diverse industries. All these are required to work under pressure in harsh environments. Hence, while selecting these parts, one must be aware of and choose them wisely. One must take a few precautions rather considerations while selecting. The below-mentioned factors will help you t make the right choice.

Water resistance of custom connectors

Many custom connectors need to work in robust conditions. There will be the requirement of being resistant to water. Also, some interconnects are submerged under water for their operations. So, while buying, one must check water/moisture bearing properties of theirs. These are also called waterproof connectors.

Dustproof

Due to the constant operation, it is obvious that they can get dusty which can acquire moisture in the long run. This is a common factor for all interconnects. So, select them wisely and make sure they have properties of remaining dustproof for a longer duration.

Temperature range of custom connectors

Depending on where interconnects will be used, their temperature requirements change. Mostly, these interconnect have to undergo high temperatures and hence, they must have the capacity to bear those temperatures.

Vibration bearing capacity

Most interconnects undergo operations involving shocks, vibrations, movements, sounds, etc. Depending on the operations they will be used, they face a lot of critical conditions.

Pressure Ranges

Interconnects undergo constant pressure. Hence, they should withstand the pressures as per your requirement. You need to check that while buying them.

So, these were a few important factors which one should consider while buying the connectors and interconnects. There are a few other factors like UV radiation, gas environments, salinity, etc. that can be considered.

If you are having any requirement of custom connectors or interconnects, then Adam Tech is one of the leading platforms for this. They are ISO certified manufacturing company who manufactures and supplies these in various parts of the world. Continents like Asia, Europe, USA, Middle East, etc. are covered by them. They supply custom connectors, cable assemblies, pogo pins, etc. to various clients in entertainment, automotive, lighting, instrumentation, medical, computer, telecom, climate control, etc. industries. All their products are quality checked.

Where can harsh environment connector be used?

Data signal and power has growing demand in the market as it is the fastest mode of data transformation. Even in the extreme type of environment, the custom connectors have pushed their capabilities and providing connectivity with technological components. Inside heavy machinery, at an automated factory, under high temperature & pressure or even underwater custom cable assemblies are came in use.

As per the functionality, connectors are expertly designed by pushing technology to new frontiers. Following are the elements against which connectors have to fight continuously to supply the data without break.

Water: From water vapors to the rainwater, when it comes into contact with metal and air causes corrosion which easily can damage the custom connectors and lose the data.

Dust: Continue bombarding of dust or dirt cause harm to the electrical system.

High pressure and Temperature: It is the cause of voluminous damaged. The Harsh environment connectors can only sustain in such condition.

Explosion: Live current transporting connectors are highly explosive; little damage can create havoc in the surrounding atmosphere.

Salinity: It is used to measure the salt dissolved in the water and air in marine regions. It can lead to the rust and calcareous discharge.

Applicability of the harsh environment Connectors:

Heavy Industry:  There are different types of connectors as per the functionality Adam-tech manufactured the custom connectors. e.g. IP67 is dust resistance, according to the characteristics the connector is used in the applications.

Domestic applications: At housing, the connectors face the entire diverse situation therefore, it requires lightweight and flexible connectors fit every condition.

Open air or underwater applications: Harsh environment connectors are designed to use in such conditions with sealed coupling to keep the connection watertight and airtight.

The metal used for custom connector manufacturing, its threat pattern, sealing material, mating mechanism, pin positions, etc. plays a vital role in manufacturing the rugged and reliable connector. Circular style connectors are easy to tie and provide a rigid bond.

Harsh environment connectors manufactured at Adam-tech offers a wide choice of option to customer around the globe. We even supply the custom cable assemblies as per your requirements which are applicable in harsh and hostile conditions. Our goal is to provide rigorous quality connectors services to the customer in quick time and affordable prices.

Illustrating the performing functionalities of Custom Connectors!

Custom connector’s basic function is to transfer the data and for that require a proper connection and reliable custom cable assemblies.The flow of data is regulated by the build in drivers that allows the connection through given assembly.This process happens when connectors come in the influence of live current.

Pogo pin connectors are the approaching contact in the big application as well as small applications.Sometimes they are used as a single point of contact or else used in a cluster form.In data transformation process data security is required and in that various majors are used from waterproofing to coaxial connection. Custom connectors are applicable to connect to popular data sources, spreadsheets, cloud applications, electronic appliances, etc. With this connecting assembly,you can build connection in remote as well as urban location.

What are the functional properties of the custom connectors?

Custom connectors came in variable sizes and shapes. In commercial or manufacturing settings pogo pins are used with the software technology to transfer the data. To access the pogo pin programming jigs they usually mounted on a PCB.

Data transformation, connectivity, and data security are the basic functionality of the custom connectors. For data security, Adam-tech provides waterproof connectors to withstand in a harsh environment.

What are the advantages of waterproof connectors?

To stand up against the diverse environmental conditions watertight sealing is important.Shock, vibration, and corrosion are the primary affecting diseases to the metal body. It creates data leakage, connection break, etc. problems. To create safe and adhesive connection waterproof connectors are used.

How to optimizethe custom connector’s performance?

The use of high-quality metal and connector design increases the performance of the connecting assembly. Adam-tech builds connectors of various sizes and shapes as per the customer requirement. When a small piece of connectors used in a collective manner creates a larger impact and enforces the bigger task.

Adam-tech is the custom connector assembly manufacturing and supplying company. We provide reliable and easy to access custom connectors for different platforms.We have an online presence and accept the requirements from South and North America, Europe, the Middle East, and Asia.Just let us know your requirements, and we will come up with the exact connecting assembly for you!