Know the various types of cable connectors!

From military to space and from medical to electrical industries, everywhere cable connectors play an important role in connecting different circuit boards. They have multiple uses and the basis of electricity generation through the wire. They have some complex features and here I will explain a little about how they work. Most custom connectors have male and female parts where the male parts have pins projecting outward and the female parts have sockets that are recessed below the insulator surface!

Both the parts are “polarized” so that they do not “mate” in a disoriented manner. This is extremely essential for their joining otherwise no electric signal will flow through the circuit. They are used for many consumer electronics. The Custom cable assemblies as the name suggests are integrated in a manner that the specific requirements of a user are fulfilled. The added advantage is that custom connectors come in various shapes and sizes to fit your needs. It not like a ‘one size fits all’ theory! The exact print requirements of a user is analyzed and then the work on actual design and manufacturing is started.

AdamTech is a company that uses the latest technology and very careful analysis of your requirements before jumping off with the manufacturing work. All its products are environment friendly and it makes sure not to release hazardous materials into the air in the manufacturing process. Ideally you should choose such a company and it also delivers high quality cable design engineering, drawing and sampling reports. 

How waterproof connectors are helpful?

Now connectors can easily catch dust and moisture. The small amount of moisture may get accumulated over time and cause erosion of wire and faulty behaviour in their operations. To avoid some harsh weather conditions like rain/storm and to generally enhance the life-span of the cable, waterproof connectors are used. An IP67 waterproof connector provides resistance against sand, dust, salt spray, UV radiation and temperatures up to 200 degree celsius. The term IP means ‘Ingress Protection’ and these types of cable connectors also provides protection against any liquid ingress. Adam Tech is a huge warehouse, manufacturing all types of waterproof connectors which align with IP67 specifications. 

Because of their ability, the waterproof connectors are mostly used in high intensity industries like industrial machinery, test and measurement industries and many industries that use high amount of heat and pressure. 

Pogo pins for small electronic devices

While waterproof connectors solve most problems, pogo pins are used in cases where small electronic devices needs connectors between printed circuit boards. They are small sharp pins that make secure contact between two circuits and enhance the flow of electricity. They are used in mobile phones, automotive, medical devices, aerospace and much more. 

Thus, after knowing these types of connectors and their usages, you would be able to take a wise decision of which type of connector does your industry needs.

Benefits & Advantages of Pogo Pins

Pogo pins are spring-loaded probes are pressed into a hole to connect two PCB boards together. It allows an electrical connection to any component with a copper pad. There are different types of Pogo pins to allow for different connection policies, as well as different signal types and voltages. They are mostly used for testing electrical signals on printed circuit boards.

Advantages of Pogo Pins:

• Easy to maintain: If an electronic component failure occurs while implemented with connectors can quickly replace the failed component parts.

• High Life Span: The pogo pins have a great life span as compared to other connectors. 

• Improves the production process: Pogo pin Connector not only simplify parts of electronic products but also simplifies the production process.

• Strong Durability: When reduced, the pogo pin connector contact point position unchanged can maintain a stable connection point. Pogo pin connectors are common in our daily lives and are widely used.

Like pogo pins, waterproof connectors have a thin body that is easy to carry for the user. It is used in a wet, areas where water pipes are used or raining climate for connecting purposes due to its double-layered metal body. And A PCB Connector connects electrical components on a conductive track or between pads on the board. Some devices hold more than one PCB and will utilize a type of equipment to build a connection between the boards. PCB is typically used to transfer signals or power from one PCB to another or to transfer to or from the PCB from another source within the unit.

Adam-tech is the custom connectors and waterproof connector service providers. Their ability is to provide all types of connecting cable assembly at a convincing and fair price. We promise you to provide you with the best connectors of great quality. For us, customer satisfaction is the first promise.

How useful custom cable assemblies are?

Whenever you are dealing with a complex application and standard cable is falling short, then the custom cable assemblies or custom connectors is the right solution for you. The right custom cable assemblies and custom connectors are essential for any application requiring cable assemblies, whether it is for setting up a home theatre system or an industrial application.  Most custom cable assemblies are application specific.

Benefits of custom cable assemblies

Accuracy

Custom connectors and custom cable assemblies are manufactured as per the specifications in the design. This makes their application extremely precise to fit into the tolerance level detailed for the assembly.

Flexibility

As per the requirement of the project, the length of each cable can be manufactured exactly. This makes the set up clean without any need to hide additional cables and wires.

Accountability

The person who usually works with the custom cable assemblies will have a closer association with the cable manufacturer. Therefore the manufacturer is accountable for the quality and standard of the cables that have been ordered, as well as ensures that the set up is functional as desired.

Saves time

Custom connectors and custom cable assemblies saves the time which would have otherwise been spent struggling with making standard cables fit the needs of the application. Few of the hurdles like cable length, connector ends, and resistance of cables, faulty cables and mismatch of the specification can all be eliminated by just ordering custom cables assemblies.

These Harsh environment connectors possibly extended temperature ranges with the addition of UV (ultra-violet) resistance for plastic. The following are typical environmental concerns:

• Dustproof
• Moisture and Spray resistant
• Water submersion and depth
• Temperature Range
• Fluids
• Gas Environments
• Pressure
• Shielding
• UV
• Radiation
• Extended Life

For harsh environment connector selecting the correct combination of protective features requires careful examination of the application that the connector is being designed into. It completely depends on the connector design, after which the plastic materials are typically glass filled for strength or no glass (neat) because of needed flexibility for cable clamp fingers or coupling rings. There are different types of harsh environment connectors ranging from plastic to metal, round and rectangular, single through multiple conductors, and covering a variety of special environments.

How you should choose the right custom cable assemblies for you?

Custom connectors are an electro-mechanical device that will connect the audio cable with the output device. In the market, there is a variety of connector’s available and each serves a unique purpose. One can buy custom connectors and harsh environment connectors, available for different professional and consumer audio devices at different prices for different quality levels. Usually, these connectors are identified with the kind of signal they are used to transmit. It is important that you should have basic knowledge about connectors to ensure their efficient use.

Custom cable assemblies

You must probably know the benefit of the custom cable assemblies; it is the ease of connecting and disconnecting equipment or system either for repair or replacement. To create a successful assembly design, consider the following:

 

• First thing to choose the cable is the requirement for usage and environment, which can be either extreme or hazardous. For these custom cable assemblies, among various other variables environment sets the tone. You will need different features and the number of conductors.
• Now it’s the time to choose the right custom connectors or harsh environment connectors for you. You should pick the connector series which will be the best for your application. The connector distributor with in-house cable design and assemblies capabilities wills the perfect choice as it will provide you with a custom end-to-end solution.
• Your custom connectors or harsh environment connectors and the custom cable assemblies need to be secured and protected. These features will provide you with the strain relief between the connectors and cables.

 

With so many connection options, it can be difficult to determine which custom connectors are best suited for a specific application. The performance of the connector can be affected by pressure, temperature, chemical type and concentration as well as the operating environment. You can achieve better performance and sealing results by understanding your application requirements and selecting the correct connector type, which are the custom connectors or harsh environment connectors. When a project calls for a custom solution, quality should not be compromised. In fact, it is of utmost importance. The custom connectors need to comply with industry standards, as well as meet the customs need.

Also, consider cost and lead time, because these affect the result. Generally, a vertically integrated connector manufacturer has the ability to produce all components internally therefore eliminating the dependency on third party restrictions and can deliver a sound solution from the first try.

How useful these custom connectors are?

As we all know that there are so many products available for the custom connectors, custom cable assemblies or for the harsh environment connectors. Even if it has to be for the extreme environment, the demand is growing for the power, signal, and data to be made available. These cables will provide the connectivity and have to work reliably under tough conditions, like, inside the heavy machinery, exposed to outdoor elements or even underwater. The most common points for potential damage in any electrical system is any place where these cables get plugged in – the connectors.

The question is what do these engineers do whenever they are in need of these custom connectors?

Custom connectors

You should be aware that the right custom cable assemblies can add significant device value. As these custom connectors are allowing today’s devices to be smaller, more reliable, more user-friendly, and more attractive.

Proper cable assembly is critical to realize the benefits of the custom connector technology. Our special tooling and specialized technicians always ensure that your job is done to precision.

We design and build custom electro-mechanical connecting devices to solve all our customer problems. After receiving the basic parameters of the application, our staff provides the best design solution at the lowest overall cost.

Due to our unique manufacturing and tooling methods, custom work is less expensive than one might imagine. Whether it’s a light-duty circuit board application or a heavy-duty hard-wiring problem, send custom connector your requirements and we’ll design the product to fit your need.

We welcome inquiries for standard items as well as custom designed and manufactured products to satisfy specific applications.

Harsh environment connectors

Harsh environment connectors are designed by the experts, for extreme environments where technology is being pushed to new frontiers.

Things that play an important role in the creation of a truly rugged and reliable connector are: shape of the connector, thread pattern or mating mechanism and positioning of pins also. Custom connectors allow for better ease of engagement and disengagement as well as capacity for a wider variety of contacts and voltages. These custom connectors are also easier to seal and less likely to wear or break, and an intelligent ‘scoop proof’ design can avoid damage to the pins if the connector is not mated.

You design an entirely new custom cable assembly solution or updating existing designs, we offer quality, attention to detail, and exceptional customer support. We can also customize off-the-shelf cables or create entirely new cable designs to meet the individual needs of each application.

An introduction to Pogo pins, waterproof and the custom connectors

Pogo pins and custom waterproof connectors (also known as spring loaded terminals) consists of a pin, barrel and steel spring with or without an insulator carrier. They are used in many industries across a wide range of applications, making a secure and high-reliability connection. It is customizable to meet specific stroke lengths, heights and electrical capabilities.

These pogo pins are a reliable custom connector which are used in modern connectivity. To connect portable and electrical devices in a rigid or wet environment, waterproof or custom made pogo pin will be a great solution. Our connectors are made with precision and suitability, which can be used as interconnecting components for phones, radio system, medical and electronic instruments.

A fully encapsulated pogo pin with rubber seal provides high durability instead of its neat and fragile look. These multipurpose pins are made of excellent quality material and can also be used in the moist surface. These custom connectors can be used for various applications and are always in demand.

The features and benefits

• Corrects the connection between uneven surfaces and satisfies high vibration connection requirements
• Increased durability for heavy duty applications
• Highly customizable
• Low cost and easily integrated

Applications

•  Medical equipment
•  Mobile communication devices (cell phones, antennas)
•  Digital cameras
•  POS terminals
•  Barcode scanners
•  Touch screen applications
•   Automotive (GPS charging, GPS docking, cradles)
• Wearable device

The custom connector or pogo pin is more feasible as compared to the standard connector, for its accuracy and advanced protection for all the electrical devices. Poor connection is the common problem found in most of the standard spring loaded connectors and socket. For an uninterrupted and consistent connection, an effective mating solution is provided with an inbuilt magnet inside the pin. These pins can be easily integrated into various complex systems, like –SLC, PCB, multi-board, assembly panels.

Our pogo pins and waterproof custom connectors are best suitable for overall system stability and reliable application for all the special requirements. A waterproof custom connector is a great solution to connect portable and electrical devices in a rigid or wet environment. Our connectors are always made with precision and suitability, can be used as interconnecting components for phones, radio system, medical and electronic instruments.

Custom connectors: Guide to build your own connectors

We manufacture a wide selection of low-cost custom connectors and waterproof connectors, exactly matching the customer’s specification by using UL approved connectors, wires and cables. Our production is done with the most updated equipment and processes with, providing you the highest level of the quality.

 

We offer waterproof connectors which are also known as spring-contact connectors. The spring contacts are either molded directly or special seals are used to seal it. We can even customize the connectors to match the pitch, pin count and the case size. We offer connectors as individual plugs for installation in a terminal device or as a complete solution with the cable assembly and housing.. Spring contacts have a long life and are space-saving compared to conventional connectors and provide good performance in high-frequency applications.
These connectors are used, for example, in the navigation systems for outdoor use, waterproof smartwatches and industrial machines. They come in different sizes and shapes as per the customer’s requirement.

Pogo pin connectors are the approaching contact in the big application as well as small applications. Sometimes they are used as a single point of contact or else used in the cluster form. In data transformation process data security is required and in that various majors are used from waterproofing to coaxial connection.  With this connecting assembly, you can build connection in remote as well as urban location. In commercial or manufacturing settings, pogo pins are usually used to transfer data with software technology. The basic functionalities of the custom connectors are data transformation, connectivity, and data security.

Pogo pin connectors consist of a pin, barrel, and steel spring with or without an insulator carrier. They are used in many different industries across a wide range of applications to make a secure, high-reliability connection.

Either modify or design from start          

Modifying

You can mark the drawings you have with whatever changes you want to make. Our team will engage them with you and after going through the drawings they will give you the proper feedback for the same.

Designing from start

You can also provide us with the preliminary sketches/drawings, that you have completed yourself already.

If you did not create any design, don’t worry, tell us and we will design it for you and incorporate our suggestions if we have any.

Understanding different types of connectors: Waterproof, custom and PCB

You can save time by creating your own custom connectors and then use them whenever you want. You can simply customize a connector line, line end or jumpstyle and then save your custom connector to your favorite stencil. Now use this custom connector as a new default connector.

Connectors can be defined as the electromechanical devices that will connect the audio cables with the output device. Each variety of connector available in the market serves its unique purpose. Connectors are available in a variety of shapes, sizes, complexities and quality levels.

There are different connectors like waterproof, custom and PCB connectors. Connectors can perform many functions in a variety of applications, from the military and space to medical equipment and consumer electronics. However, what matters most is that: they connect. They provide an inline disconnect within a circuit. They will come in different sizes and shapes as needed so anyone can find the perfect connector for their needs.

Waterproof connectors

Waterproof connectors are specially designed with sealing O-rings to prevent the water ingress. They are suitable for both the outdoor and indoor harsh environment, including, wireless antennas, radio equipment or outdoor sensors. These are also referred sometimes as watertight and are available in 2 categories: panel sealed and totally sealed. These ordinary connectors need to be manually welded.

PCB connectors

A PCB connector is also called as ‘Printed Circuit Board’. The term PCB Connector refers to the basic multi-pin connection system, typically in a rectangular layout. These connectors provide exceptional performance in both the low-voltage differential signaling (LVDS) and embedded Display Port (eDP) applications. These are mounted on the PCB and are typically used to transfer the signals or power from one PCB to another or to transfer to or from the PCB from another source within the unit.

Custom connectors

As we all know that one size never fits all and that’s when people go for customized ones. The same goes for custom connectors as these would perfectly suit your needs. We have a different scope of our product offering, especially which features our innovative connector designs and manufacturing capabilities that reduces cost and improves performance in a broad range of applications.

Materials used for Waterproof Custom Connectors

No matter how extreme the surrounding is, custom connectors designed with premium quality material can give required enclosure against environmental hazards. The component materials used in the waterproof connectors provides resistance from vibration, abrasives, corrosion, heat and cold. Pogo pins and electrical custom connectors can ensure long lasting stability and reliability.

Component Material for Waterproof Connector:

Our innovative design of custom connectors can be used for high pressure & high temperature applications. Spring loaded pogo pins utilizes gold plated contacts and o-rings. Waterproof connectors are used typically for lights, cameras, CCTV & ROV’s. Electrical connectors exposed to heat and humidity, can be the weak link between the terminals. If you take look in the construction and materials used are mostly standard components like Stainless Steel, Copper Alloy, Neoprene Rubber, Nylon, Polyester Resin and silicone.

304 Stainless Steel:

Ideal choice for resisting corrosion & rust, waterproof connectors are used for high moisture applications.

Nickel Plated Aluminium:

Under extreme cold or heat, severe corrosion, friction, custom connectors with nickel plated used in assembly lines. But nickel plated aluminium is apparently expensive.

Nylon:

It is a light weight material used in damp and moist environment to provide durable and corrosion free applications.

Gold plating & Copper Aloy: 

For environmental concern, pogo pins are given gold plating for better connectivity under low voltage. For extreme flexing and movements, copper alloy can give better protection from strain and corrosion.

A good material can provide custom connectors long term performance and reduce frequent maintenance. For caustic environments like chemicals, fluids and other hazardous elements require molded waterproof connectors for extra durability. Pogo pins incorporate with spring ring which gives it enough flexibility to sustain strain & vibration to generate proper power flow. These are from relatively in small size and able to give better connection for any vertical mismatches between components.

For stable electrical and environmental properties, metal probe of pogo pins can give higher conductivity between high frequency electrical components. Custom connectors and pogo pins can provide trustworthy and reliable solution for many application in wireless, electrical & medical purpose. Receptacle materials include gold plated tungsten, nickel alloy, stainless steel, beryllium copper are used for connecting in cell phones, laptops, computers and other electronic devices.

To have physical flexibility in high speed applications, pogo pins are having sharp mating point are made typically by gold plating. For real application, custom connectors are cost effective solution to meet the need of upcoming next generation technology.

Benefits of Custom cable assemblies and Wide Range of Application

The manufacturing of custom cable assemblies requires top quality custom connectors to sustain in rigid weather & extreme temperatures. A harsh environment connectors can provide extraordinary performance which is designed to withstand weather shock or can be used at critical exposure of light or moisture. custom cable assemblies are essential in countless application which is custom made products designed & manufactured to meet both electrical & environmental demands.

Advantages of Custom Cable assemblies:

• Specialising right conductor material including the environment its used for, a custom cable assemblies can offer durability and flexible installation.
• A custom designed and manufactured according to accurate specifications can give precise fit & tolerance.
• For critical connections, a waterproof material bond of harsh environment connectors able to provide good IP rating between electrical components.
• Exposure to harsh weather, friction & corrosive chemical present at environment can do physical damage reduce the life span of the product. But custom connectors made of suitable materials to be application-specific & can last longer protecting against abrasion & environmental impact.
• Saves both of your time & money than any standard cable connectors, as custom cable assemblies can be used for myriad functions to transfer data or power between any combination of electrical components.
• Saves space by minimizing the use of bulky cables & equipment size at compact & minimal space for unmatched performance. Reduce spatial constraints for any type of connectors.
• Custom cable assemblies are made under strict observation & manufacturing process and tested electrical parameters, verified a number of times to ensure top quality & trusted performance.
• Harsh environment connectors are built to handle high load electrical capacities for electrical conductors, necessary temperature performance & tolerance against shock or vibration. To protect from mechanical failure, proper insulation and encapsulation between internal components made custom connectors to be prepared and operated under any environment.
• Custom assemblies have a certain degree of flex to be used in rigorous cable installation and rugged, critical areas where the operating temperature can be extreme.

Application of Custom Connectors:

Custom Cable Assemblies made of application-specific custom connectors to meet accurate, reliable & safe connection and transmission. Electrical components are critically connected with an assembly for conduction between switches, pc board and resistors etc. Harsh environment connectors are used for optical fiber during signal transfer, surveillance, and automated equipment.