Know the various types of cable connectors!

From military to space and from medical to electrical industries, everywhere cable connectors play an important role in connecting different circuit boards. They have multiple uses and the basis of electricity generation through the wire. They have some complex features and here I will explain a little about how they work. Most custom connectors have male and female parts where the male parts have pins projecting outward and the female parts have sockets that are recessed below the insulator surface!

Both the parts are “polarized” so that they do not “mate” in a disoriented manner. This is extremely essential for their joining otherwise no electric signal will flow through the circuit. They are used for many consumer electronics. The Custom cable assemblies as the name suggests are integrated in a manner that the specific requirements of a user are fulfilled. The added advantage is that custom connectors come in various shapes and sizes to fit your needs. It not like a ‘one size fits all’ theory! The exact print requirements of a user is analyzed and then the work on actual design and manufacturing is started.

AdamTech is a company that uses the latest technology and very careful analysis of your requirements before jumping off with the manufacturing work. All its products are environment friendly and it makes sure not to release hazardous materials into the air in the manufacturing process. Ideally you should choose such a company and it also delivers high quality cable design engineering, drawing and sampling reports. 

How waterproof connectors are helpful?

Now connectors can easily catch dust and moisture. The small amount of moisture may get accumulated over time and cause erosion of wire and faulty behaviour in their operations. To avoid some harsh weather conditions like rain/storm and to generally enhance the life-span of the cable, waterproof connectors are used. An IP67 waterproof connector provides resistance against sand, dust, salt spray, UV radiation and temperatures up to 200 degree celsius. The term IP means ‘Ingress Protection’ and these types of cable connectors also provides protection against any liquid ingress. Adam Tech is a huge warehouse, manufacturing all types of waterproof connectors which align with IP67 specifications. 

Because of their ability, the waterproof connectors are mostly used in high intensity industries like industrial machinery, test and measurement industries and many industries that use high amount of heat and pressure. 

Pogo pins for small electronic devices

While waterproof connectors solve most problems, pogo pins are used in cases where small electronic devices needs connectors between printed circuit boards. They are small sharp pins that make secure contact between two circuits and enhance the flow of electricity. They are used in mobile phones, automotive, medical devices, aerospace and much more. 

Thus, after knowing these types of connectors and their usages, you would be able to take a wise decision of which type of connector does your industry needs.

How to choose a connector wisely?

Connectors are basically electro-mechanical devices which are used to easily connect or disconnect electrical circuits paths. Depending on your needs you can choose from their various shapes, sizes, complexities and quality levels. To provide resistance against various outside factors like friction, water, varying temperature, dirt and other contaminants there is a wide variety of connectors that you can choose from! Some of the connectors are Pogo pin, waterproof connectors, pcb connectors, power connectors, space connectors, etc. Some of the factors to consider for a good connector are:

1.Ease of connection

2.Mating type(male and female plugs)

3.Durability- How long the connector will last and the overall robustness of the connector.

4.Proper insulation- In order to avoid the release of any electrical noise in the environment the connectors are shielded.

5.Polarity- Most of the connectors can only be connected in one orientation. So to prevent their wrong connections in another direction, polarization is performed.

While looking for a company that provides good quality connectors and ease of custom cable assemblies you can consider Adam Tech company which boasts of having distributors in North America, South America, Europe, Middle east. The services that it provides are of high quality material and at a very reasonable price.

They also believe in saving the environment by manufacturing such materials which are lead free and free of any hazardous materials. 

Types of connectors and their uses

Pogo pin connector: This device is used in electronic devices like mobile phones, communication devices, smart watches, DSLR cameras, medical devices, automotive and aerospace devices. It is mainly used as a connection provider between electrical circuit boards. It contains spring loaded pins and is cylindrical in shape.

Some types of pogo pins are: 

1.SMT/SMD type

2.Though Hole type

3.Right angle

4.Double head type

Pcb connector: A PCB connector(Printed circuit connector) will utilize multiple pins to carry electrical signals. PCB connectors are mounted on PCB and use a PCB’s power to carry signals from one PCB to another or another device connected to the unit. They are used in various applications ranging from mobile phone’s internal circuit to the car’s electrical signal flow.

In pcb mostly board-to-board connection is used and is oriented in the following ways:

1. Parallel- where both the connectors are kept vertically

2.90 degree- Here one connector is kept vertical and another is kept vertical

3.180 degree or coplanar- Here both connectors are kept in horizontal position

Waterproof Connector: They are IP67 rated waterproof connectors. They contain a seal ring which protects them from moisture, dirt, scratches and cracks! They are applicable for supreme moisture conditions and underwater/submersive conditions like waterproof camera, automotive and other moisture prone devices! 

Waterproof connectors are also used to minimize installation costs and thus economical.

All these connectors and many more types are provided by Adam Tech company.

They provide industry solutions for vast network area like medical, lighting, wireless services, telecom, testing and measurement, climate control, home automation and much more!

Benefits & Advantages of Pogo Pins

Pogo pins are spring-loaded probes are pressed into a hole to connect two PCB boards together. It allows an electrical connection to any component with a copper pad. There are different types of Pogo pins to allow for different connection policies, as well as different signal types and voltages. They are mostly used for testing electrical signals on printed circuit boards.

Advantages of Pogo Pins:

• Easy to maintain: If an electronic component failure occurs while implemented with connectors can quickly replace the failed component parts.

• High Life Span: The pogo pins have a great life span as compared to other connectors. 

• Improves the production process: Pogo pin Connector not only simplify parts of electronic products but also simplifies the production process.

• Strong Durability: When reduced, the pogo pin connector contact point position unchanged can maintain a stable connection point. Pogo pin connectors are common in our daily lives and are widely used.

Like pogo pins, waterproof connectors have a thin body that is easy to carry for the user. It is used in a wet, areas where water pipes are used or raining climate for connecting purposes due to its double-layered metal body. And A PCB Connector connects electrical components on a conductive track or between pads on the board. Some devices hold more than one PCB and will utilize a type of equipment to build a connection between the boards. PCB is typically used to transfer signals or power from one PCB to another or to transfer to or from the PCB from another source within the unit.

Adam-tech is the custom connectors and waterproof connector service providers. Their ability is to provide all types of connecting cable assembly at a convincing and fair price. We promise you to provide you with the best connectors of great quality. For us, customer satisfaction is the first promise.

Waterproof Electrical Connectors

Rubber Molded Connector with Integral Gripper is a waterproof electrical connector specifically produced for the sewer and waste-water industries. It is a variation of the standard Rubber Molded waterproof electrical connector range but incorporates a grippable serration allowing for handling and unplugging in slippery and wet conditions.

Rubber Molded Series typically consists of an in-line female neoprene connector mated to a glass reinforced epoxy (XS) bulkhead connector. Various sizes are available ranging from single contact connectors up through 12 contact connectors. Most are available with pins and sockets reversed to help prevent mismating of connectors, which otherwise look identical. This also allows for socket type contacts in a connector where there is a possibility of a “power-on” situation. Many of the bulkhead type connectors are available in 316 Stainless Steel, and can also be manufactured of any of the exotic metals. Male in-line connectors round out the series allowing for in-line mated sets not requiring bulkhead penetration. In addition, the WOC (without cable) type connectors allow for field installation in the event that a connector is damaged while at sea and needs replacing, or for long cable lengths that make cable transportation cost prohibitive.

The time proved Rubber Molded Series is one of our most inexpensive lines and has been used on all types of underwater instrumentation including underwater lighting, communications, ROV’s, thermistor arrays, hydrophone arrays, and all types of sonar systems. The contacts are gold plated per ASTM-B-488 and the series is rated up to 20,000 psi in a mated condition. These connectors have a longer track record in the subsea industry than any others dating back to the 1950’s.

Key Features

•4 connector sizes

•Up to 12 contacts

•Up to 20,000 psi

•Up to 600 VDC (on standard cable)

•Up to 300 amps

•Neoprene, Glass Reinforced Epoxy, Stainless Steel, Delrin® (DuPont trademark for Resin)

•SO cable as standard

•Typical uses; Lights, cameras, swimming pool lighting & ROV’s

KEY FEATURES

•Easy mate and demate even with wet and contaminated hands

•Small in size

•Inexpensive

•Ideally suited for the sewer and water treatment industries

•Various sizes available from single contact up to 12 contacts

•Available with pins and sockets reversed to avoid mismating

DESIGN SPECIFICATIONS

•Max working pressure 20,000psi (mated)

•Temperature rating up to 60°

•Voltage rating 600 VDC – contact factory for higher voltage requirements

•Current rating – dependent upon cable requirements

APPLICATIONS

•Sewer inspection

•Underwater lighting

•Communications

•ROV’s

•Thermistor arrays

•Hydrophone arrays

•All types of sonar systems

 

Waterproof electrical connectors

Article Source: http://EzineArticles.com/7513581

High-quality pogo pin connectors: a short introduction

The availability of highly reliable and proven connector technologies Pogo Pins provides you with the interconnect solution for many demanding applications. Pogo pins connectors and custom waterproof connectors (also known as spring loaded terminals) consist of a pin, barrel and steel spring with or without an insulator carrier. They are used in many industries across a wide range of applications, making a secure and high-reliability connection. It is customizable to meet specific stroke lengths, heights and electrical capabilities.

The waterproof connectors feature press-fit and O-ring assemblies, offering IPx7-level waterproof protection for portable devices in harsh environments.

Pogo pins

Pogo pins are mostly used to establish a connection between two printed circuit boards. The pogo pins will usually take the form of a slender cylinder containing two sharp, spring-loaded pins. These pins are pressed between two electronic circuits, the sharp points at each end of the pogo pin connectors make secure contacts with the two circuits and thereby connects them together. Generally, these pins are applied in the precision connection inside the electronics products such as mobile phones, communication devices, automotive, medical devices, aerospace devices and so on.

Waterproof connectors

Our patented waterproof connectors are rated IPX7 waterproof.  These spring-loaded pins are purely press-fitted to the housing without using any waterproof sealant or waterproof sheet. The waterproof connectors through this method can be manufactured at a fraction of the cost of other traditional waterproof connector manufacturing methods.    

100% custom connectors

All spring loaded pins are custom manufactured specifically for the project at hand.  This will allow the complete control over the design including Gold (Au) over Nickel (Ni) coating thicknesses to be specified according to specific project requirements.

Features and benefits

• Corrects the connection between uneven surfaces and satisfies high vibration connection requirements
• Increased durability for heavy duty applications
• Highly customizable
• Low cost and easily integrated

The pogo pins and waterproof connectors are best suitable for the overall system stability and reliable application for all the special requirements. A waterproof connector and pogo pin connector is a great solution to connect portable and electrical devices in a rigid or wet environment. Our connectors are always made with precision and suitability, can be used as interconnecting components for phones, radio system, medical and electronic instruments.

Custom connectors: Guide to build your own connectors

We manufacture a wide selection of low-cost custom connectors and waterproof connectors, exactly matching the customer’s specification by using UL approved connectors, wires and cables. Our production is done with the most updated equipment and processes with, providing you the highest level of the quality.

 

We offer waterproof connectors which are also known as spring-contact connectors. The spring contacts are either molded directly or special seals are used to seal it. We can even customize the connectors to match the pitch, pin count and the case size. We offer connectors as individual plugs for installation in a terminal device or as a complete solution with the cable assembly and housing.. Spring contacts have a long life and are space-saving compared to conventional connectors and provide good performance in high-frequency applications.
These connectors are used, for example, in the navigation systems for outdoor use, waterproof smartwatches and industrial machines. They come in different sizes and shapes as per the customer’s requirement.

Pogo pin connectors are the approaching contact in the big application as well as small applications. Sometimes they are used as a single point of contact or else used in the cluster form. In data transformation process data security is required and in that various majors are used from waterproofing to coaxial connection.  With this connecting assembly, you can build connection in remote as well as urban location. In commercial or manufacturing settings, pogo pins are usually used to transfer data with software technology. The basic functionalities of the custom connectors are data transformation, connectivity, and data security.

Pogo pin connectors consist of a pin, barrel, and steel spring with or without an insulator carrier. They are used in many different industries across a wide range of applications to make a secure, high-reliability connection.

Either modify or design from start          

Modifying

You can mark the drawings you have with whatever changes you want to make. Our team will engage them with you and after going through the drawings they will give you the proper feedback for the same.

Designing from start

You can also provide us with the preliminary sketches/drawings, that you have completed yourself already.

If you did not create any design, don’t worry, tell us and we will design it for you and incorporate our suggestions if we have any.

Understanding different types of connectors: Waterproof, custom and PCB

You can save time by creating your own custom connectors and then use them whenever you want. You can simply customize a connector line, line end or jumpstyle and then save your custom connector to your favorite stencil. Now use this custom connector as a new default connector.

Connectors can be defined as the electromechanical devices that will connect the audio cables with the output device. Each variety of connector available in the market serves its unique purpose. Connectors are available in a variety of shapes, sizes, complexities and quality levels.

There are different connectors like waterproof, custom and PCB connectors. Connectors can perform many functions in a variety of applications, from the military and space to medical equipment and consumer electronics. However, what matters most is that: they connect. They provide an inline disconnect within a circuit. They will come in different sizes and shapes as needed so anyone can find the perfect connector for their needs.

Waterproof connectors

Waterproof connectors are specially designed with sealing O-rings to prevent the water ingress. They are suitable for both the outdoor and indoor harsh environment, including, wireless antennas, radio equipment or outdoor sensors. These are also referred sometimes as watertight and are available in 2 categories: panel sealed and totally sealed. These ordinary connectors need to be manually welded.

PCB connectors

A PCB connector is also called as ‘Printed Circuit Board’. The term PCB Connector refers to the basic multi-pin connection system, typically in a rectangular layout. These connectors provide exceptional performance in both the low-voltage differential signaling (LVDS) and embedded Display Port (eDP) applications. These are mounted on the PCB and are typically used to transfer the signals or power from one PCB to another or to transfer to or from the PCB from another source within the unit.

Custom connectors

As we all know that one size never fits all and that’s when people go for customized ones. The same goes for custom connectors as these would perfectly suit your needs. We have a different scope of our product offering, especially which features our innovative connector designs and manufacturing capabilities that reduces cost and improves performance in a broad range of applications.

Materials used for Waterproof Custom Connectors

No matter how extreme the surrounding is, custom connectors designed with premium quality material can give required enclosure against environmental hazards. The component materials used in the waterproof connectors provides resistance from vibration, abrasives, corrosion, heat and cold. Pogo pins and electrical custom connectors can ensure long lasting stability and reliability.

Component Material for Waterproof Connector:

Our innovative design of custom connectors can be used for high pressure & high temperature applications. Spring loaded pogo pins utilizes gold plated contacts and o-rings. Waterproof connectors are used typically for lights, cameras, CCTV & ROV’s. Electrical connectors exposed to heat and humidity, can be the weak link between the terminals. If you take look in the construction and materials used are mostly standard components like Stainless Steel, Copper Alloy, Neoprene Rubber, Nylon, Polyester Resin and silicone.

304 Stainless Steel:

Ideal choice for resisting corrosion & rust, waterproof connectors are used for high moisture applications.

Nickel Plated Aluminium:

Under extreme cold or heat, severe corrosion, friction, custom connectors with nickel plated used in assembly lines. But nickel plated aluminium is apparently expensive.

Nylon:

It is a light weight material used in damp and moist environment to provide durable and corrosion free applications.

Gold plating & Copper Aloy: 

For environmental concern, pogo pins are given gold plating for better connectivity under low voltage. For extreme flexing and movements, copper alloy can give better protection from strain and corrosion.

A good material can provide custom connectors long term performance and reduce frequent maintenance. For caustic environments like chemicals, fluids and other hazardous elements require molded waterproof connectors for extra durability. Pogo pins incorporate with spring ring which gives it enough flexibility to sustain strain & vibration to generate proper power flow. These are from relatively in small size and able to give better connection for any vertical mismatches between components.

For stable electrical and environmental properties, metal probe of pogo pins can give higher conductivity between high frequency electrical components. Custom connectors and pogo pins can provide trustworthy and reliable solution for many application in wireless, electrical & medical purpose. Receptacle materials include gold plated tungsten, nickel alloy, stainless steel, beryllium copper are used for connecting in cell phones, laptops, computers and other electronic devices.

To have physical flexibility in high speed applications, pogo pins are having sharp mating point are made typically by gold plating. For real application, custom connectors are cost effective solution to meet the need of upcoming next generation technology.

CUSTOM CABLE ASSEMBLIES FOR YOUR TECHNICAL NEEDS

ADAM TECH performs advanced engineering with manufacturing resources to provide you custom cable assembly. We also provide custom connectors. We believe in Turnkey design, collaborative co-development, and build-to-print capabilities.

Our custom cable assemblies are tested and tried for decades to build capabilities that suit you need. ADAM Tech also has vertically integrated manufacturing resources support and wiring harness requirements.

WHAT WE OFFER ?

• Design options for custom cable assemblies
• Turnkey design, collaborative co-development, and build to print capabilities.
• Accelerated Design
• Some of the industries we deal with are: Automotive, Medical, Lighting, Wireless, Telecom and Harsh Environment and Waterproof.

GOAL

IT’s our constant endeavor to provide you an excellent array of world goods in waterproof connectors and cable assemblies. What we PROMISE is

The highest quality product of waterproof connectors and cable assemblies at the most affordable prices. The innovative waterproof connectors have design and manufacturing capabilities which CUTS down on the cost and also improves the performance for so many applications. WE ARE able to provide short lead times. We also give custom solutions for your application specific product. WE ideate through this process of Design, tools and production. We offer custom connectors.

GLOBAL AVAILABILITY

We have tremendous self -esteem in having a sales team at New Jersey, USA,   who have a wonderfully stocked warehouse. We also have distribution offices located in North America, Europe, and Asia. We also have stock facilities in Taiwan and China. For a comprehensive list and titles on our offerings you can visit our website.

PARTNERSHIPS FOR A BETTER ENVIRONMENT

We have signed all certifications needed for environment betterment and using recycled material. We have also signed partnership to use Custom and Shipping against terrorism. ADAM TECH believes in full social responsibility.

SMALL WATERPROOF CONNECTORS

Display port

The series of Display Port which we have is of a high band with digital interface connection. It is designed for true digital interface ; that can provide true digital imaging. There are four main links which are:

Auxiliary channel, one hot-plug line. The Display ports work on printers, televisions, camcorders, cameras and DVD players. The Display ports are also compatible with VGA, DVI and HDMI. Custom connectors are also available with us.

RECEPTACLES WITH BOARD HOOKS

PCE and PCD Series receptacles are PCB mounted sockets which have integral PC Board hooks; and they wrap around the edge of the PCB. This is for added stability.

Considerations While Buying Custom Connectors

Custom connectors and waterproof connectors have a variety of applications in many industries. There are many other interconnects like cable assemblies and pogo pins which are required on a large scale in diverse industries. All these are required to work under pressure in harsh environments. Hence, while selecting these parts, one must be aware of and choose them wisely. One must take a few precautions rather considerations while selecting. The below-mentioned factors will help you t make the right choice.

Water resistance of custom connectors

Many custom connectors need to work in robust conditions. There will be the requirement of being resistant to water. Also, some interconnects are submerged under water for their operations. So, while buying, one must check water/moisture bearing properties of theirs. These are also called waterproof connectors.

Dustproof

Due to the constant operation, it is obvious that they can get dusty which can acquire moisture in the long run. This is a common factor for all interconnects. So, select them wisely and make sure they have properties of remaining dustproof for a longer duration.

Temperature range of custom connectors

Depending on where interconnects will be used, their temperature requirements change. Mostly, these interconnect have to undergo high temperatures and hence, they must have the capacity to bear those temperatures.

Vibration bearing capacity

Most interconnects undergo operations involving shocks, vibrations, movements, sounds, etc. Depending on the operations they will be used, they face a lot of critical conditions.

Pressure Ranges

Interconnects undergo constant pressure. Hence, they should withstand the pressures as per your requirement. You need to check that while buying them.

So, these were a few important factors which one should consider while buying the connectors and interconnects. There are a few other factors like UV radiation, gas environments, salinity, etc. that can be considered.

If you are having any requirement of custom connectors or interconnects, then Adam Tech is one of the leading platforms for this. They are ISO certified manufacturing company who manufactures and supplies these in various parts of the world. Continents like Asia, Europe, USA, Middle East, etc. are covered by them. They supply custom connectors, cable assemblies, pogo pins, etc. to various clients in entertainment, automotive, lighting, instrumentation, medical, computer, telecom, climate control, etc. industries. All their products are quality checked.